Swinging on a mooring in West Bay, Gambier Island.

MV Diva History & Refit

Breathing new life into a classic Tiara

Story & Photos by Mark MacLean

Having owned a Tiara 2500 in the early ’80s, I always loved the lines and comfort of the larger 3100 Tiara Open Model. My friend and cruising buddy Baird Tewksbury (formerly a contributing Pacific Yachting photojournalist) owned the first 3100 Tiara in Vancouver. His boat Result was, in my view, the best all-round, sub-35-foot boat for the Pacific waters of BC. It had great styling, a nice layout and good seaworthiness—making it perfect for our needs.

Initially, my partner Romney and I considered buying a sailboat as an alternative to finding an island property, but I was also keenly aware that while I had done extensive sailing and racing over the years, Romney was a novice sailor, and would be at potential risk in the unlikely event that something happened to me.

Advertisement

We liked the idea of visiting various friends who have places on Gambier, Salt Spring, Savary, Hernando and Hornby islands, while having our own comfortable place to stay. I also wanted a boat fast and comfortable enough to go further afield into Desolation Sound, the Broughtons and even as far as Shearwater.

A boat that can accommodate six for drinks, four for dinner and sleeps two with safety, speed and comfort were our priorities. We started looking at powerboat options which very quickly returned me to the market for a Tiara 3100. It seemed every time we found a 3100 it had already sold, giving me confidence that even older Tiaras are still in high demand given their reputation and build quality.

Diva, coming out of the water for her seven-week rebuild.

THE PURCHASE

I was confident David Campbell at Freedom Marine knew what was what. Sure enough, after missing out on a few that were on the market in early 2022 David gave us a tip that DIVA might be coming on the market. The boat was registered at Royal Vancouver Yacht Club, so I pulled out the yearbook and called the owner, Peter Graham, who in fact turned out to be a distant family member through marriage. After a phone call with Peter and a subject offer, Romney and I went to RVYC Coal Harbour and had our first look at DIVA. I was in love!

Advertisement
Luke carefully removes the starboard engine.

The boat was in reasonable shape cosmetically, apart from the dated interior. But the engine and mechanical wear and tear was basically unknown. We invested in a full mechanical review by Joe Torres at Torres Marine, together with a structural hull and condition report from Aegis Marine Surveyors. Both reports confirmed that the boat was very sound, but the original equipment and systems needed upgrades.

Our June 2022 purchase agreement with Peter was made based on a reduced price from the original offer to reflect the considerable investment on our part to bring the boat up to a condition that, most importantly, would meet for insurance requirements, but also to satisfy my OCD standards for safety and reliability.

Too late in the 2022 season to start any major refit program, Romney and I decided to use the boat for short trips over the summer, which also gave us the time and opportunity to learn which systems needed replacement sooner than later.

Advertisement

We enjoyed some good cruising days, but a series of problems arising largely from old marine hoses and manifolds—which tend to be the weak link in salt water-based yachts—started getting in the way of our rest and relaxation plans. One incident required a Coast Guard escort from mid-Salish Sea to Sechelt for repairs as the exhaust elbow had disintegrated leaving us with a bilge full of salt water.

FALL AND WINTER 2022/2023

The original engines ready for rebuild.

Working on older Crusader Marine engines is not difficult, but finding someone with the right experience is very tricky. We were very lucky to be introduced to Luke Gordon, the father-in-law of one of my work colleagues. Luke is a lifelong adventurer, skilled mechanic and enthusiast of anything with a motor. Growing up in Australia, he was fascinated with mechanics from a young age. He has completed extensive formal training on two continents with unparalleled real-life experience on automobiles, motorcycles, boats, airplanes and their accessories. If it has a motor, Luke can fix it.

Luke and I discussed at length our wish to bring DIVA up to date in terms of reliability and safety and he agreed to help me by managing the refit plan together with one of his expert engine friends, Davin Lillie, who is based in Nanaimo.

Advertisement
The beautifully rebuilt port engine back in place.

The major decision to be made was the engines. Crusader 454 Marine engines are very good engines but with a fresh sheet of paper we briefly flirted with the idea of repowering DIVA with diesel engines for reliability and fuel performance. After looking at the loss of performance and the cost of new diesels, we considered new Mercruiser replacement engines. Again, the cost was prohibitive. After reviewing all the Tiara owners’ forums, (which are very informative) it was clear that looking at diesel power or other gas engine platforms was a non-starter.

The next debate was to rebuild or replace. Clearly, new sounds better, but in fact, using the original engines was our preference because of the numerous horror stories I had heard surrounding the fit of new engines aligning with mounts, transmission and shafts. With a rebuild you don’t have to worry about moving the engine mounts or adjusting the shafts. It’s plug and play (so to speak).

Next, we needed a good machine shop to do the job. Luke had experience with Island D Automotive in Nanaimo, who have a very good reputation for rebuilding engines to a high standard and who warranty their work. We decided to go with them. Timing was our next issue. We wanted to minimize the cost and inconvenience of having DIVA out of the water, so we mapped out the process for the rebuild in hopes of accomplishing just that.

Advertisement

INTERIOR REFIT—FEBRUARY TO MARCH

The interior was updated with new Sunbrella fabric and refinished teak.

Replacing the original worn and very dated fabric on the interior cushions was one of our winter projects. We went with a standard Sunbrella fabric in a neutral colour to complement the lovely teak interior. In our view, one of the great advantages of older Tiaras is the generous use of wood in the interior, giving the boat a warm, marine look unlike many of the newer plastic interiors that in my view can be a bit unwelcoming.

Vancouver Upholstery, a locally owned, third-generation family business took our old cushions and forward cabin mattress and did a beautiful job of giving the DIVA interior a fresh look.

The interior head liner was in very good condition but was dingy and showed a bit of wear likely from having never been cleaned. Romney’s careful hand cleaning with a simple mixture of vinegar and water brought it right back to new condition.

The teak interior doors and bulkheads were all in good conditions with no blemishes associated with older boats. A little TLC with a few coats of teak oil treatment brought back the deep lustre of the interior.

THE SHIPYARD CHOICE—APRIL 2023

Stones Marine Services was selected as our haul-out location. Stones is close to Island D and indeed all the other marine services in the Nanaimo area. What became apparent over the next seven weeks was that Nanaimo has become a hub for many small and specialised parts and equipment suppliers.

DIVA was hauled out on April 3 and work started the following week to carefully remove all the engine components, wiring, hoses and electrics so they could crane the engine out on April 13.

Each part was removed, carefully marked with a digital printer tape, and set in a series of bins for starboard and port engines to make sure we had everything in order. The old manifolds, hoses, fuel lines and exhaust elbows were removed, and the engines stripped down to the short blocks ready for delivery to Warren Watkins and his great team at Island D Automotive.

AN EMPTY HOLE

I must admit I had moments of terror watching 500 pounds of greasy metal coming out of the engine room, suspended by what looked like a very under capacity chain hovering over my beautiful white cockpit. However, protected by two sheets of plywood and careful manipulation by our team, both engines came out with no damage, other than one of Luke’s fingers getting pinched.

Once out, the next big job was to deal with 30 years of oil, grease, antiThe interior was updated with new Sunbrella fabric and refinished teak. freeze, rust and a tangle of wiring that needed upgrading. We also took the opportunity to remove the old water heater that Tiara had poorly located outboard of the starboard engine, making it impossible to repair or service.

Without the port and starboard engines, it was just an empty hole and old grease.

THE CLEAN-UP AND UPGRADE

Over the course of the next four weekends, Romney and I spent time cleaning the engine room spaces. We also removed the old water and sump pumps and ground wiring and replaced them with new ones on the basis that if you have the engines out and can get to the nooks and crannies you might as well use this time to make any improvements and upgrades to the original systems.

While the engine hatch decking was out of the boat, we also fitted new Noiko adhesive sound deadening material to the underside to lower the engine noise and vibration. What a difference!

Finding OEM parts to replace the old, rusted exhaust systems was a challenge. It is nearly impossible to find the original exhaust parts, and if you do they are incredibly expensive, so we went to work finding a machine shop that could manufacture parts.

After Luke made 30 calls, we finally found Mac Automotive Exhaust in Surrey who copied the original exhaust manifold elbows and the T joints that mix the starboard and port exhaust into the muffler. We used aluminized steel as the replacement material and then had them ceramic coated at Kool Coat in Burnaby to make sure they manage heat more efficiently. They will never need replacing and they look fantastic.

THE BLUE BABIES RETURN

The engine rebuilds took a few weeks longer than we had anticipated, mostly due to supply chain issues for replacement parts and the crankshaft replacement, but it gave us time to give the boat new bottom paint, improved zincs and a much overdue cut wax finish on the hull.

Romney oversaw stripping all the old varnish off the teak with a heat gun and sander, bringing the wood down to a beautiful new smooth oiled finish.

Once the engine rebuilds were completed, we transported the shiny new blocks back to the shipyard on the trailer where the process of reassembly started, beginning with all new manifolds, cooling system and transmissions. Ready to go back in, we gave them a last touch up of “crusader blue” spray paint.

THE RUN IN

It is very important with rebuilt engines to adhere to a strict “run in” procedure (for the first 10 hours of operation at least). After a short freshwater run in for 30 minutes prior to launch, we changed the oil and gave DIVA’s new engines an oil filter and oil change.

The boat was launched, and we set the timing and adjusted the carburetors, so the engines were purring. It was quite remarkable the difference in the smooth sound of the Crusaders with all new parts. Everything just sounds tight and free of vibration.

THE TRIP HOME

After seven weeks in the shipyard, on May 27, I was very keen to get DIVA back home to RVYC Coal Harbour. We wanted to take a route that gave us some protection in case of any problems with all new systems, so we carefully mapped out a route from Nanaimo Harbour through Dodd Narrows (at slack tide) into Stuart Channel and the inside passage of Valdes Island before we set out into the Salish Sea for the short 25-mile trip to the Lions Gate Bridge.

Running the boat at no more than 70 percent of max cruise speed and varying the rpm for the next four hours we made it home with no issues other than a minor drip from one of the manifold bolts (now fixed).

The cost of the refit of DIVA came in exactly where I thought it might—with the exception of the added cost of a few new exhaust hoses to make everything new. If asked, “Would I do it again?” the answer is categorically yes. We had a fabulous team that gave us an almost new boat, (at a fraction of the cost of replacement) with the knowledge that we should have years of trouble-free cruising, while considerably adding value to any resale opportunity.

Back in the water, DIVA’s ready for its inaugural trip to Desolation Sound.

For a boat built in 1987, DIVA looks and feels like it just came out of Leon Slikker’s factory in Holland, Michigan. We can’t wait to start our first trip to Desolation Sound and the Broughtons.

All that is left to do for our project to be complete is to fit the new stainless steel Whale replacement water heater in the starboard aft lazarette which facilitates easy access to any repair. And to install a deck shower to make after-swim rinsing a treat. Land and Sea Plumbing is our choice in Vancouver for this type of custom job, so in the next few weeks that will complete our plans for the refit of DIVA.

What I have enjoyed about this process is that it has allowed us to be involved in the refit project every step of the way, giving me a very good technical understanding of all our new engines and systems.